TRIUMPH 3TA RESTORATION



TRIUMPH 3TA RESTORATION PROJECT:
WRECKS TO POVERTY IN ZERO SECONDS FLAT!

TRIUMPH 3TA RESTORATION - THE STORY BEGINS

The story begins with a crazy Scotsman who retired to Malaysia and thought it would be a great idea to restore an old Triumph. Not having ridden or worked on bikes for over forty years the venture came under the classification of one can short of a six pack.

TRIUMPH 3TA RESTORATION - I BUY THE BIKE IN ENGLAND...OUCH!
The bike selected was a 1962 Triumph Twenty One (3TA) and was described as a runner, ideal for restoration. Since the bike was in England and I was at the other side of the world the purchase was made on the basis of a few photographs. We are now talking two cans short of a six pack.

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TRIUMPH 3TA RESTORATION - SUCH A DEAL!?
The original price was 2,500USD which seemed reasonable however by the time it came for the long awaited arrival, things were starting to get a bit pricy. Shipping costs, import tax (almost 1,000USD) and the guys in the truck and fork lift truck (almost 700USD). Still it had arrived.

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TRIUMPH 3TA RESTORATION - I OPEN THE CRATE
At long last I had the first opportunity to see what I had bought. That was after releasing it from a recycled Japanese motorcycle packing crate with a hacksaw in 320C of heat. Was this a sign of things to come, you’d better believe it. As there is no source for Triumph parts in Malaysia everything, and I mean everything had to be shipped from Great Britain and Austria.

TRIUMPH 3TA RESTORATION - NEEDS MORE THAN POLISH
It soon became apparent that an oil change and a quick polish was not going to do the trick and while I have no doubt that in England it was a runner, in Malaysia it was definitely on its holidays, and no amount of kicking was going to light its fire.

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TRIUMPH 3TA RESTORATION - NO PAIN, NO GAIN
Small details started to emerge such as, in the headlamp nacelle there is supposed to be a steering damper not a rubber bung. As they say “no pain, no gain” so I sold my soul to the devil and acquired a full set of BSDFSA (bloody spanners don’t fit a sodden thing) spanners and box keys; a very big hammer; a parts list book; a workshop manual and set to work in my friend’s back room.

TRIUMPH 3TA RESTORATION - A MIXED BAG OF NUTS & BOLTS
The spanners were a lottery since the previous owner had not felt constrained by the laws of originality which resulted in metric, BSF, BSC, and Whitworth nuts and bolts. Very few restorers realise it is possible to get metric nut to fit a Whitworth bolt but this guy had.

TRIUMPH 3TA RESTORATION - GOOD OL' MURPHY'S LAW
My most important tools were a digital camera; a notebook and pen and a roll of sticky labels. If Murphy’s first law is “If things can go wrong then they will” then his second law is “If it can be forgotten then it will be” and you can forget the workshop manual for fine detail because the guy who wrote it was definitely taking a global view. I generally photographed from every angle then noted down details such as blue/white wire joins to red/blue wire at Speedo bulb holder (don’t get me started on the wiring) finally I stuck a label on the bit e.g. right telescope leg. Amazing the number of bits that are the same but don’t actually fit in the reverse position.

TRIUMPH 3TA RESTORATION - YEARS OF GUNK
The strip revealed the usual amount of rust and wildlife, peeling chrome and instruments that didn’t work. I also found traces of water in the gearbox and I think your theory of water going down the clutch cable entry point is spot on because I couldn’t find any cracks or damaged seals.

triumph 3ta restoration, classic motorcycle restoration, motorcycle restoration, motorcycle repair

triumph 3ta restoration, classic motorcycle restoration, motorcycle restoration, motorcycle repair



When the repainted black bits arrived back, assembly began with new rear shocks and steering races.



Completely rebuilt the front forks, seals bushes the lot. The special extractor was a must. The bar end mirrors may seem a little early but the old Scottish saying goes “in order to know where you are going you need to know where you’ve been”.

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The wheels were respoked; fitted with new new spindles and bushes; drums cleaned and new brake linings fitted and finally finished off with a new set of tyres.

TRIUMPH 3TA RESTORATION - IT'S STARTING TO COME TOGETHER
The tank was fitted at this stage so that I could pretend I was almost finished.

TRIUMPH 3TA RESTORATION - ENGINE ROOM
The engine work was minimal although if anyone tells you that a 650 oil pump fits a 350 all I can say is that the one I tried pressurized the system to such an extent the it vented the entire oil tank out of the breather pipe. The carb was rebuilt (after scraping off a ton of gunk) with a kit from the nice guys at Amal. The electrics were upgraded from 6 volt to 12 volt using an upgrade kit and to anyone who says using Halogen bulbs on a 60’s bike is heresy; I say I am the heretic who can see where he is going on a very dark night.

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The new electrics make starting a dream. Final act, fitting the rear cowl (bathtub) and the silencers.

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TRIUMPH 3TA RESTORATION - DOWN THE ROAD
There was one final test and that was for the bike to go to the test centre to get road approval before it could be registered. It failed, no indicators (I ask you, who puts indicators on motorbikes, the same people that fitted an ashtray?) As you will see from the last pics. the bike now has indicators and a Malaysian registration although the sharp eyed among you will recognise a similarity with truck cruising lights. Hey Ho.

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The final cost; do you really want to cause a divorce?

5 cans short
Bob

THANK YOU BOB! You are officially the first person who submitted an entire article for this website. What about the rest of you?



Check out these TRIUMPH BOOKS

COMPLETE BOOK OF CLASSIC & MODERN TRIUMPHS


TRIUMPH MOTORCYCLES IN AMERICA


TRIUMPH MOTORCYCLE RESTORATION


TRIUMPH MOTORCYCLE RESTORATION, PRE-UNIT


TRIUMPH BONNEVILLE & TR6 RESTORATION GUIDE: 1956-1983


TALES OF TRIUMPH MOTORCYCLES & THE MERIDEN FACTORY


TRIUMPH 650 & 750 TWINS OWNERS WORKSHOP MANUAL, 1963-1983


TRIUMPH BONNEVILLE: ESSENTIAL BUYER’S GUIDE


TRIUMPH BONNEVILLE: PORTRAIT OF A LEGEND


ILLUSTRATED TRIUMPH BUYER’S GUIDE, by Roy Bacon


TRIUMPH BONNEVILLE, 2001-2015


TRIUMPH: PRODUCTION TESTERS TALES FROM MERIDEN


TRIUMPH MOTORCYCLE RESTORATION GUIDE


TRIUMPH OWNERS HANDBOOK, UNIT-CONSTRUCTION 350 & 500, Kindle


TRIUMPH ILLUSTRATED WORKSHOP MANUAL 1945-1955, by Clymer


TRIUMPH TWINS & TRIPLES


FACTORY-ORIGINAL TRIUMPH TWINS, 1938-1962


TRIUMPH BONNEVILLE & TR6, by Timothy Remus


TRIUMPH MOTORCYCLES: FROM SPEED TWIN TO BONNEVILLE


TRIUMPH MOTORCYCLES: THEIR RENAISSANCE & THE HINKLEY FACTORY


TRIUMPH PRE-UNIT TWINS OWNERS WORKSHOP MANUAL


TRIUMPH THRUXTON BONNEVILLE 1959-1969


TRIUMPH MOTORCYCLES ILLUSTRATED WORKSHOP MANUAL 1937-1951, by Clymer


TURNER’S TRIUMPHS: EDWARD TURNER & HIS TRIUMPHS


TRIUMPH TWIN RESTORATION, by Roy Bacon


TRIUMPH TIGER CUB & TERRIER 1952-1968, Haynes Repair Manual


TRIUMPH 675 DAYTONA & SPEED TRIPLE REPAIR MANUAL 2006-2010, Haynes


CLASSIC MOTORCYCLES: TRIUMPH


TRIUMPH BONNEVILLE YEAR BY YEAR


TRIUMPH TRIPLES


TRIUMPH RACING MOTORCYCLES IN AMERICA


TRIUMPH MOTORCYCLES


TRIUMPH, by Roy Bacon


TRIUMPH 750/900 TRIPLES & 1200 FOURS 1991-1999, Haynes Repair Manual


TRIUMPH TROPHY BIBLE


TRIUMPH DAYTONA, SPEED TRIPLE SPRINT & TIGER: 885/955 1997-2005, Haynes Repair Manual


BSA & TRIUMPH TRIPLES GOLD PORTFOLIO 1968-1976


TRIUMPH TRIDENT OWNERS WORKSHOP MANUAL, by Haynes


TRIUMPH: A CENTURY OF PASSION & POWER


TRIUMPH BONNEVILLE, by Osprey


TRIUMPH TIGER 100 & 110, 1939-1961, by Roy Bacon


TRIUMPH TIGER 100 & DAYTONA


TRIUMPH BONNEVILLE, by Crowood


TRIUMPH by Don Morley


TRIUMPH TRIPLES & FOURS 1991 & 2004


TRIUMPH 350 & 500 1957-1974 ESSENTIAL BUYERS GUIDE


BONNIE: THE DEVELOPMENT OF THE TRIUMPH BONNEVILLE


TRIUMPH SINGLES: EARLY DAYS TO 1974, by Roy Bacon


TRIUMPH: RETURN OF THE LEGEND


TRIUMPH FUEL INJECTED TRIPLES 1997-2000


BOOK OF TRIUMPH TWINS 1968-1969, by Floyd Clymer


THE TRIUMPH STORY: RACING & PRODUCTION MODELS 1902-PRESENT


TRIUMPH 350 & 500 TWINS 1958-1973, Haynes Repair Manual


TRIUMPH BONNEVILLE 2001-=2008 ROAD TEST PORTFOLIO


HINKLEY TRIPLES & FOURS


TRIUMPH PRE-UNIT TWINS


HINKLEY TRIUMPHS: THE FIRST GENERATION


TRIUMPH BONNEVILLE BIBLE: ALL MODELS 1959-1983


TRIUMPH TWENTY-ONE TO DAYTONA: C CLASS 350 & 500 TWINS


ORIGINAL TRIUMPH BONNEVILLE


TRIUMPH 650 & 750 TWINS


TRIUMPH MOTORCYCLES & CUSTOM BIKES


TRIUMPH MOTORCYCLES


TRIUMPH, THE LEGENDS SERIES


TRIUMPH THUNDERBIRD SUPER PROFILE


TRIUMPH SPEED TWIN & THUNDERBIRD BIBLE


TRIUMPH BONNEVILLE T120/T140


TRIUMPH MOTORCYCLES FROM 1950-1983


TRIUMPH & BSA TRIPLES: THE COMPLETE STORY


TRIUMPH THUNDERBIRD, TROPHY & TIGER ESSENTIAL BUYERS GUIDE


TRIUMPH TIGER CUB BIBLE


ROAD RACING HISTORY OF THE TRIUMPH 500 UNIT TWIN


EDWARD TURNER: THE MAN BEHIND THE MOTORCYCLES


SAVE THE BONNEVILLE: THE INSIDE STORY OF THE MERIDEN WORKERS CO-OP


TRIUMPH DAYTONA 1991-2006 ROAD TEST PORTFOLIO


TRIUMPH DAYTONA 2003-2009 ROAD TEST PORTFOLIO


TRIUMPH TIGER 100 / DAYTONA: DEVELOPMENT HISTORY


TRIUMPH, by Daniel Gilpin


BOOK OF TRIUMPH MOTORCYCLES ILLUSTRATED SHOP MANUAL 1935-1939


TRIUMPH: THE RACING STORY


TRIUMPH BONNEVILLE T120 1959-1974, by Roy Bacon


TRIUMPH BONNEVILLE GOLD PORTFOLIO 1959-1983


TRIUMPH TRIDENT SUPER PROFILE


ILLUSTRATED TRIUMPH BUYERS GUIDE, by Roy Bacon



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Last updated 11/20/16

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